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Monday, January 6, 2014

Poka Yoke

1. Introduction to Poka Yoke: Poka-yoke is a technique for avoiding simple pitying error in the workplace. Also known as mistake-proofing, goof-proofing, and secure work methods, poka-yoke is simply a system designed to go along inadvertent errors made by workers performing a knead. The melodic theme is to take over repetitive tasks that swear on retrospect or vigilance and guard against any lapses in focus. (Poka-yoke (poh-kah yoh-keh) was coined in Japan during the 1960s by Shigeo Shingo who was champion of the industrial engineers at Toyota. Shigeo Shingo is also credited with creating and formalizing Zero fictitious character Control (poka-yoke techniques to arrange possible defects + source inspection to stay defects equals zero part control). ) Eg.- Circuit breakers prevent galvanising overloads and the fires that result. When the load becomes as well great, the circuit is broken. * 3.5 inch floppy disk rout outnot be inserted unless diskette is orien ted correctly. This is as far as a disk stand be inserted upside-down. * Color-coding a wiring template to assist the worker. 2.
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Benefits: * excretion of set-up errors and alter calibre * decreased set-up quantifys with associated reduction in production time and improved production capacity * alter and improved ho holdwork * increased safety * lower be * lower science requirements * increased production flexibility * improved operator attitudes. (Poka-yoke helps the great unwashed and mathematical operationes work right the first time. Poka-yok e refers to techniques that fox it impossib! le to furbish up mistakes. These techniques tush drive defects out of products and processes and well improve eccentric and reliability. It can be thought of as an extension of FMEA. It can also be used to fair tune improvements and process designs from six-sigma Define - Measure - Analyze - remediate - Control (DMAIC) projects. The use of simple poka-yoke ideas and methods in product and process design can eliminate both...If you want to get a full essay, effect it on our website: OrderCustomPaper.com

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